Industry Solution

Industrial IoT for Steel

Heavy-process monitoring for rolling mills, furnaces and utilities across steel manufacturing.

Common Challenges

  • High energy intensity across furnaces and rolling mills
  • Unplanned downtime on critical rotating equipment
  • Difficulty tracking emissions across multiple stacks
  • Limited visibility across large, multi-unit plants

Factomation Solutions

  • Furnace and rolling-mill process monitoring
  • Plant-wide energy dashboards
  • Emission monitoring across stacks
  • SCADA-based centralised visibility

Advanced Capabilities

  • Vibration-based predictive maintenance for mills
  • Specific energy consumption per tonne analytics
  • AI-based process anomaly detection

Business Impact

  • Lower specific energy consumption
  • Fewer critical-equipment failures
  • Unified plant visibility

Technology used

SCADAIoT SensorsPLCAI

Frequently Asked Questions

Can the platform handle multiple production units on one dashboard?

Yes — Factomation Cloud consolidates every unit, furnace and utility meter into one role-based, multi-site dashboard.

Get a Factomation consultation for your steel plant

Share your current PLC/SCADA setup and our engineers will map out an integration plan.