Industrial IoT for Cement
Turnkey automation for cement plants focused on kiln optimisation, energy efficiency and high-precision production control.
Common Challenges
- — Unplanned kiln downtime causing production loss
- — High energy consumption in grinding & kiln operations
- — Inconsistent cement quality
- — Lack of real-time plant visibility
- — Strict environmental compliance requirements
Factomation Solutions
- — Kiln temperature & process monitoring
- — Plant-wide energy monitoring
- — Production analytics dashboard
- — SCADA integration with PLC systems
- — Remote, centralised monitoring
Advanced Capabilities
- — Predictive maintenance using vibration sensors
- — Refractory lining life prediction
- — Emission monitoring (CO2, NOx, SOx)
- — Alternative fuel (AFR) optimisation
Business Impact
- — Higher kiln uptime
- — Lower specific energy consumption
- — Plant-wide visibility
Technology used
SCADAIoT SensorsPLCCloudAI
Frequently Asked Questions
How does Factomation optimise cement kiln performance?
Real-time IoT sensors and AI-based analytics monitor thermal profiles and process parameters to predict failures and prevent unplanned kiln downtime.
Can the platform track emissions for pollution-board compliance?
Yes — the Quality & Emission module continuously logs CO2, NOx and SOx values and exports regulator-ready reports.
Get a Factomation consultation for your cement plant
Share your current PLC/SCADA setup and our engineers will map out an integration plan.